Top o rings provider: What are Mechanical Seals? Mechanical seals are devices that accommodate a rotating shaft while containing and preventing the fluid from leaking out of the enclosed housing. While different mechanical seal designs are available for pumping applications, most have three sealing points. Rotating face that rotates with the shaft; Stationary face fitted to the pump housing; Interface portion between the rotating and stationary face of the seal. These three sealing points ensure that the fluid contained within the pump housing does not leak while also preventing dust particles in the atmosphere from entering the housing. The mechanical seals are usually made up of different materials to prevent sticking. Typically, one side of the seal uses softer materials like carbon graphite, and the other is made of harder materials such as silicon carbide or ceramic alumina. However, hard materials are preferred for both surfaces if the pumping application involves abrasive fluids. In addition to the two materials, the sealing unit also comes with O-rings to seal the stationary face on the housing side and the rotating face on the shaft side. Springs are also used to keep both faces pressed. In most cases, the two faces of the seals are also lubricated to prevent friction and wear. Depending on the application, this fluid film can either be a separate lubricant or the process fluid itself. Read more info on https://www.dmsseals.com/rod-seals.
The Fluid Film – In most mechanical seals the faces are kept lubricated by maintaining a thin film of fluid between the seal faces. This film can either come from the process fluid being pumped or from an external source. The need for a fluid film between the faces presents a design challenge – allowing sufficient lubricant to flow between the seal faces without the seal leaking an unacceptable amount of process fluid, or allowing contaminants in between the faces that could damage the seal itself. This is achieved by maintaining a precise gap between the faces that is large enough to allow in a small amounts of clean lubricating liquid but small enough to prevent contaminants from entering the gap between the seal faces. This micro-gap is maintained using springs and hydraulic force to push the seal faces together, while the pressure of the liquid between the faces (the fluid film) acts to push them apart.
It adopts the most ideal design and improved sealing performance and can minimize the high strength of local stress. This type of seal is designed to simplify installation and reduce particle generation. Moreover, it can be quickly and easily installed and removed to facilitate hardware assembly. It perfectly combines a custom seal design, proprietary bonding technology, and excellent plasma resistance developed for semiconductor applications. And its unique structure can minimize common installation problems.
Since the scraper seal is made of the special material, PTFE, it has an impurity immersion function. Therefore, when combined with the piston rod seal and the metal bushing, it can prevent damage to the piston rod and prevent the accumulation of oil pressure. It has a diameter range of 3-1600mm and a temperature range of -30°C + 200°C. The wiper scraper seal can operate at speeds of up to 5 m/s. It has high wear resistance, tear resistance, low-temperature resistance and good strength. Our wiper seals can be used in combination with piston seals and anti-wear rings to prevent oil in the cylinder from being mixed with foreign matter, which causes damage to the working seal. It is especially suitable for piston rods with a large diameter. Moreover, it has a wide range of applications, such as agricultural machinery, injection moulding machines, forklifts, cranes and so on.
Gasket sealing mechanism: The function of the gasket is caused by the blocking effect on the internal medium formed by the contact pressure of the sealing material on the joint surface and the elastic restoring force to the external tightening force. Classification and structure of gaskets: Gaskets are divided into three categories: non-metallic gaskets, non-metallic and metal combined gaskets and metal gaskets. The common materials are rubber, leather, asbestos board, cork, PTFE, tinplate, steel, aluminum, copper and stainless steel.
Supplied in rolls or open loops. The open ring can be directly installed and used, but it must be cut when the roll is used, and the cutting length must be calculated in advance: there can only be one opening, the opening form is an oblique 45° opening, and the opening distance is about 3-15mm, or the diameter of the guide ring 3-5% of . Under normal circumstances, the openings are oblique openings. Straight openings or zigzag openings are rare and have specific uses and purposes. There are two purposes for the opening. The first is to facilitate installation. If it is not opened, it is an integral ring, which is difficult to install or impossible to install, so it must be opened. Secondly, the opening and a certain opening distance are reserved to facilitate the automatic coordination of volume changes. Otherwise, the movement may be stuck or the moving parts may be pulled due to the excessive expansion of the guide belt under certain conditions. Coiled ones are relatively cheap, and the same coil can be used to make guide rings of different sizes. Find additional details on https://www.dmsseals.com/.
DMS Custom Rubber Rings, O Ring Company & factory covers an area of more than 10,000 square meters and the factory area is 8,000 square meters. Our production equipment and test equipment are at the leading level in the industry. We are one of the largest companies in China specializing in the production and development of seals. We have long-term communication and cooperation with many universities and research institutions at home and abroad.
Key points of engineering mechanical seal design: Select a reasonable sealing scheme, focusing on the above requirements. First of all, the dustproof performance must be good. More than 80% of the failures of the hydraulic system are directly or indirectly derived from the stains in the system. Choose the best seals For seals of the same structure, the product quality of each company varies greatly. On the whole, the quality of large foreign seal companies is relatively stable, but the probability of encountering fakes is too high. Sometimes the so-called direct supply is not reliable. In terms of domestic seals, most of them are not very good, but at present, some manufacturers’ products have been chasing or even surpassing imported products, with stable and reliable quality, such as tetrafluoroethylene and rubber seals produced by Damson Sealing.
The radial force of our rotary seals on the shaft and the distribution is very reasonable. It can achieve the optimal “critical oil film thickness” working condition and always maintain critical lubrication. We guarantee that our rotary seal can help the machine get the sharpest “peak” pressure distribution with the least radial force, providing the best sealing effect. The bearing seal is designed by DMS SEALS to isolate the moving metal part, guiding the piston and piston rod of the hydraulic cylinder to move in a certain direction and it can help withstand lateral loads. It helps prevent any direct contact between the piston metal and the cylinder metal and prevents strain and seal damage on the inner surface of the cylinder.